/******************************************************************** * Description: homing.c * code to handle homing - originally in control.c, but moved out * to improve modularity and keep control.c from bloating * * Author: jmkasunich * License: GPL Version 2 * Created on: * System: Linux * * Copyright (c) 2004 All rights reserved. ********************************************************************/ #include "rtapi.h" #include "hal.h" #include "motion.h" #include "mot_priv.h" #include "rtapi_math.h" // Mark strings for translation, but defer translation to userspace #define _(s) (s) /*********************************************************************** * LOCAL CONSTANTS * ************************************************************************/ /* Length of delay between homing motions - this is intended to ensure that all motion has ceased and switch bouncing has ended. We might want to make this user adjustable, but for now it's a constant. It is in seconds */ #define HOME_DELAY 0.100 /*********************************************************************** * LOCAL VARIABLE DECLARATIONS * ************************************************************************/ /* variable used internally by do_homing, but global so that 'home_do_moving_checks()' can access it */ static int immediate_state; /*********************************************************************** * LOCAL FUNCTIONS * ************************************************************************/ /* a couple of helper functions with code that would otherwise be repeated in several different states of the homing state machine */ /* 'home_start_move()' starts a move at the specified velocity. The length of the move is equal to twice the overall range of the joint, but the intent is that something (like a home switch or index pulse) will stop it before that point. */ static void home_start_move(emcmot_joint_t * joint, double vel) { double joint_range; /* set up a long move */ joint_range = joint->max_pos_limit - joint->min_pos_limit; if (vel > 0.0) { joint->free_pos_cmd = joint->pos_cmd + 2.0 * joint_range; } else { joint->free_pos_cmd = joint->pos_cmd - 2.0 * joint_range; } joint->free_vel_lim = fabs(vel); /* start the move */ joint->free_tp_enable = 1; } /* 'home_do_moving_checks()' is called from states where the machine is supposed to be moving. It checks to see if the machine has hit a limit, or if the move has stopped. (Normally such moves will be terminated by the home switch or an index pulse or some other event, if the move goes to completion, something is wrong.) */ static void home_do_moving_checks(emcmot_joint_t * joint) { /* check for limit switches */ if (joint->on_pos_limit || joint->on_neg_limit) { /* on limit, check to see if we should trip */ if (!(joint->home_flags & HOME_IGNORE_LIMITS)) { /* not ignoring limits, time to quit */ reportError(_("hit limit in home state %d"), joint->home_state); joint->home_state = HOME_ABORT; immediate_state = 1; return; } } /* check for reached end of move */ if (!joint->free_tp_active) { /* reached end of move without hitting switch */ joint->free_tp_enable = 0; reportError(_("end of move in home state %d"), joint->home_state); joint->home_state = HOME_ABORT; immediate_state = 1; return; } } /*********************************************************************** * PUBLIC FUNCTIONS * ************************************************************************/ void do_homing_sequence(void) { static int home_sequence = -1; int i; int seen = 0; emcmot_joint_t *joint; /* first pass init */ if(home_sequence == -1) { emcmotStatus->homingSequenceState = HOME_SEQUENCE_IDLE; home_sequence = 0; } switch(emcmotStatus->homingSequenceState) { case HOME_SEQUENCE_IDLE: /* nothing to do */ break; case HOME_SEQUENCE_START: /* a request to home all joints */ for(i=0; i < num_joints; i++) { joint = &joints[i]; if(joint->home_state != HOME_IDLE) { /* a home is already in progress, abort the home-all */ emcmotStatus->homingSequenceState = HOME_SEQUENCE_IDLE; return; } } /* ok to start the sequence, start at zero */ home_sequence = 0; /* tell the world we're on the job */ emcmotStatus->homing_active = 1; /* and drop into next state */ case HOME_SEQUENCE_START_JOINTS: /* start all joints whose sequence number matches home_sequence */ for(i=0; i < num_joints; i++) { joint = &joints[i]; if(joint->home_sequence == home_sequence) { /* start this joint */ joint->free_tp_enable = 0; joint->home_state = HOME_START; seen++; } } if(seen) { /* at least one joint is homing, wait for it */ emcmotStatus->homingSequenceState = HOME_SEQUENCE_WAIT_JOINTS; } else { /* no joints have this sequence number, we're done */ emcmotStatus->homingSequenceState = HOME_SEQUENCE_IDLE; /* tell the world */ emcmotStatus->homing_active = 0; } break; case HOME_SEQUENCE_WAIT_JOINTS: for(i=0; i < num_joints; i++) { joint = &joints[i]; if(joint->home_sequence != home_sequence) { /* this joint is not at the current sequence number, ignore it */ continue; } if(joint->home_state != HOME_IDLE) { /* still busy homing, keep waiting */ seen = 1; continue; } if(!GET_JOINT_AT_HOME_FLAG(joint)) { /* joint should have been homed at this step, it is no longer homing, but its not at home - must have failed. bail out */ emcmotStatus->homingSequenceState = HOME_SEQUENCE_IDLE; emcmotStatus->homing_active = 0; return; } } if(!seen) { /* all joints at this step have finished homing, move on to next step */ home_sequence ++; emcmotStatus->homingSequenceState = HOME_SEQUENCE_START_JOINTS; } break; default: /* should never get here */ reportError(_("unknown state '%d' during homing sequence"), emcmotStatus->homingSequenceState); emcmotStatus->homingSequenceState = HOME_SEQUENCE_IDLE; emcmotStatus->homing_active = 0; break; } } void do_homing(void) { int joint_num; emcmot_joint_t *joint; double offset, tmp; int home_sw_active, homing_flag; homing_flag = 0; if (emcmotStatus->motion_state != EMCMOT_MOTION_FREE) { /* can't home unless in free mode */ return; } /* loop thru joints, treat each one individually */ for (joint_num = 0; joint_num < num_joints; joint_num++) { /* point to joint struct */ joint = &joints[joint_num]; if (!GET_JOINT_ACTIVE_FLAG(joint)) { /* if joint is not active, skip it */ continue; } home_sw_active = GET_JOINT_HOME_SWITCH_FLAG(joint); if (joint->home_state != HOME_IDLE) { homing_flag = 1; /* at least one joint is homing */ } /* when an joint is homing, 'check_for_faults()' ignores its limit switches, so that this code can do the right thing with them. Once the homing process is finished, the 'check_for_faults()' resumes checking */ /* homing state machine */ /* Some portions of the homing sequence can run thru two or more states during a single servo period. This is done using 'immediate_state'. If a state transition sets it true (non-zero), this 'do-while' will loop executing switch(home_state) immediately to run the new state code. Otherwise, the loop will fall thru, and switch(home_state) runs only once per servo period. Do _not_ set 'immediate_state' true unless you also change 'home_state', unless you want an infinite loop! */ do { immediate_state = 0; switch (joint->home_state) { case HOME_IDLE: /* nothing to do */ break; case HOME_START: /* This state is responsible for getting the homing process started. It doesn't actually do anything, it simply determines what state is next */ if (joint->home_flags & HOME_IS_SHARED && home_sw_active) { reportError( _("Cannot home while shared home switch is closed")); joint->home_state = HOME_IDLE; break; } /* set flags that communicate with the rest of EMC */ SET_JOINT_HOMING_FLAG(joint, 1); SET_JOINT_HOMED_FLAG(joint, 0); SET_JOINT_AT_HOME_FLAG(joint, 0); /* stop any existing motion */ joint->free_tp_enable = 0; /* reset delay counter */ joint->home_pause_timer = 0; /* figure out exactly what homing sequence is needed */ if (joint->home_flags & HOME_UNLOCK_FIRST) { joint->home_state = HOME_UNLOCK; } else { joint->home_state = HOME_UNLOCK_WAIT; immediate_state = 1; } break; case HOME_UNLOCK: // unlock now emcmotSetRotaryUnlock(joint_num, 1); joint->home_state = HOME_UNLOCK_WAIT; break; case HOME_UNLOCK_WAIT: // if not yet unlocked, continue waiting if ((joint->home_flags & HOME_UNLOCK_FIRST) && !emcmotGetRotaryIsUnlocked(joint_num)) break; // either we got here without an unlock needed, or the // unlock is now complete. if (joint->home_search_vel == 0.0) { if (joint->home_latch_vel == 0.0) { /* both vels == 0 means home at current position */ joint->home_state = HOME_SET_SWITCH_POSITION; immediate_state = 1; } else if (joint->home_flags & HOME_USE_INDEX) { /* home using index pulse only */ joint->home_state = HOME_INDEX_ONLY_START; immediate_state = 1; } else { reportError(_("invalid homing config: non-zero LATCH_VEL needs either SEARCH_VEL or USE_INDEX")); joint->home_state = HOME_IDLE; } } else { if (joint->home_latch_vel != 0.0) { /* need to find home switch */ joint->home_state = HOME_INITIAL_SEARCH_START; immediate_state = 1; } else { reportError(_("invalid homing config: non-zero SEARCH_VEL needs LATCH_VEL")); joint->home_state = HOME_IDLE; } } break; case HOME_INITIAL_BACKOFF_START: /* This state is called if the homing sequence starts at a location where the home switch is already tripped. It starts a move away from the switch. */ /* is the joint still moving? */ if (joint->free_tp_active) { /* yes, reset delay, wait until joint stops */ joint->home_pause_timer = 0; break; } /* has delay timed out? */ if (joint->home_pause_timer < (HOME_DELAY * servo_freq)) { /* no, update timer and wait some more */ joint->home_pause_timer++; break; } joint->home_pause_timer = 0; /* set up a move at '-search_vel' to back off of switch */ home_start_move(joint, -joint->home_search_vel); /* next state */ joint->home_state = HOME_INITIAL_BACKOFF_WAIT; break; case HOME_INITIAL_BACKOFF_WAIT: /* This state is called while the machine is moving off of the home switch. It terminates when the switch is cleared successfully. If the move ends or hits a limit before it clears the switch, the home is aborted. */ /* are we off home switch yet? */ if (! home_sw_active) { /* yes, stop motion */ joint->free_tp_enable = 0; /* begin initial search */ joint->home_state = HOME_INITIAL_SEARCH_START; immediate_state = 1; break; } home_do_moving_checks(joint); break; case HOME_INITIAL_SEARCH_START: /* This state is responsible for starting a move toward the home switch. This move is at 'search_vel', which can be fairly fast, because once the switch is found another slower move will be used to set the exact home position. */ /* is the joint already moving? */ if (joint->free_tp_active) { /* yes, reset delay, wait until joint stops */ joint->home_pause_timer = 0; break; } /* has delay timed out? */ if (joint->home_pause_timer < (HOME_DELAY * servo_freq)) { /* no, update timer and wait some more */ joint->home_pause_timer++; break; } joint->home_pause_timer = 0; /* make sure we aren't already on home switch */ if (home_sw_active) { /* already on switch, need to back off it first */ joint->home_state = HOME_INITIAL_BACKOFF_START; immediate_state = 1; break; } /* set up a move at 'search_vel' to find switch */ home_start_move(joint, joint->home_search_vel); /* next state */ joint->home_state = HOME_INITIAL_SEARCH_WAIT; break; case HOME_INITIAL_SEARCH_WAIT: /* This state is called while the machine is looking for the home switch. It terminates when the switch is found. If the move ends or hits a limit before it finds the switch, the home is aborted. */ /* have we hit home switch yet? */ if (home_sw_active) { /* yes, stop motion */ joint->free_tp_enable = 0; /* go to next step */ joint->home_state = HOME_SET_COARSE_POSITION; immediate_state = 1; break; } home_do_moving_checks(joint); break; case HOME_SET_COARSE_POSITION: /* This state is called after the first time the switch is found. At this point, we are approximately home. Although we will do another slower pass to get the exact home location, we reset the joint coordinates now so that screw error comp will be appropriate for this portion of the screw (previously we didn't know where we were at all). */ /* set the current position to 'home_offset' */ offset = joint->home_offset - joint->pos_fb; /* this moves the internal position but does not affect the motor position */ joint->pos_cmd += offset; joint->pos_fb += offset; joint->free_pos_cmd += offset; joint->motor_offset -= offset; /* The next state depends on the signs of 'search_vel' and 'latch_vel'. If they are the same, that means we must back up, then do the final homing moving the same direction as the initial search, on a rising edge of the switch. If they are opposite, it means that the final homing will take place on a falling edge as the machine moves off of the switch. */ tmp = joint->home_search_vel * joint->home_latch_vel; if (tmp > 0.0) { /* search and latch vel are same direction */ joint->home_state = HOME_FINAL_BACKOFF_START; } else { /* search and latch vel are opposite directions */ joint->home_state = HOME_FALL_SEARCH_START; } immediate_state = 1; break; case HOME_FINAL_BACKOFF_START: /* This state is called once the approximate location of the switch has been found. It is responsible for starting a move that will back off of the switch in preparation for a final slow move that captures the exact switch location. */ /* is the joint already moving? */ if (joint->free_tp_active) { /* yes, reset delay, wait until joint stops */ joint->home_pause_timer = 0; break; } /* has delay timed out? */ if (joint->home_pause_timer < (HOME_DELAY * servo_freq)) { /* no, update timer and wait some more */ joint->home_pause_timer++; break; } joint->home_pause_timer = 0; /* we should still be on the switch */ if (! home_sw_active) { reportError( _("Home switch inactive before start of backoff move")); joint->home_state = HOME_IDLE; break; } /* set up a move at '-search_vel' to back off of switch */ home_start_move(joint, -joint->home_search_vel); /* next state */ joint->home_state = HOME_FINAL_BACKOFF_WAIT; break; case HOME_FINAL_BACKOFF_WAIT: /* This state is called while the machine is moving off of the home switch after finding its approximate location. It terminates when the switch is cleared successfully. If the move ends or hits a limit before it clears the switch, the home is aborted. */ /* are we off home switch yet? */ if (! home_sw_active) { /* yes, stop motion */ joint->free_tp_enable = 0; /* begin final search */ joint->home_state = HOME_RISE_SEARCH_START; immediate_state = 1; break; } home_do_moving_checks(joint); break; case HOME_RISE_SEARCH_START: /* This state is called to start the final search for the point where the home switch trips. It moves at 'latch_vel' and looks for a rising edge on the switch */ /* is the joint already moving? */ if (joint->free_tp_active) { /* yes, reset delay, wait until joint stops */ joint->home_pause_timer = 0; break; } /* has delay timed out? */ if (joint->home_pause_timer < (HOME_DELAY * servo_freq)) { /* no, update timer and wait some more */ joint->home_pause_timer++; break; } joint->home_pause_timer = 0; /* we should still be off of the switch */ if (home_sw_active) { reportError( _("Home switch active before start of latch move")); joint->home_state = HOME_IDLE; break; } /* set up a move at 'latch_vel' to locate the switch */ home_start_move(joint, joint->home_latch_vel); /* next state */ joint->home_state = HOME_RISE_SEARCH_WAIT; break; case HOME_RISE_SEARCH_WAIT: /* This state is called while the machine is moving towards the home switch on its final, low speed pass. It terminates when the switch is detected. If the move ends or hits a limit before it hits the switch, the home is aborted. */ /* have we hit the home switch yet? */ if (home_sw_active) { /* yes, where do we go next? */ if (joint->home_flags & HOME_USE_INDEX) { /* look for index pulse */ joint->home_state = HOME_INDEX_SEARCH_START; immediate_state = 1; break; } else { /* no index pulse, stop motion */ joint->free_tp_enable = 0; /* go to next step */ joint->home_state = HOME_SET_SWITCH_POSITION; immediate_state = 1; break; } } home_do_moving_checks(joint); break; case HOME_FALL_SEARCH_START: /* This state is called to start the final search for the point where the home switch releases. It moves at 'latch_vel' and looks for a falling edge on the switch */ /* is the joint already moving? */ if (joint->free_tp_active) { /* yes, reset delay, wait until joint stops */ joint->home_pause_timer = 0; break; } /* has delay timed out? */ if (joint->home_pause_timer < (HOME_DELAY * servo_freq)) { /* no, update timer and wait some more */ joint->home_pause_timer++; break; } joint->home_pause_timer = 0; /* we should still be on the switch */ if (!home_sw_active) { reportError( _("Home switch inactive before start of latch move")); joint->home_state = HOME_IDLE; break; } /* set up a move at 'latch_vel' to locate the switch */ home_start_move(joint, joint->home_latch_vel); /* next state */ joint->home_state = HOME_FALL_SEARCH_WAIT; break; case HOME_FALL_SEARCH_WAIT: /* This state is called while the machine is moving away from the home switch on its final, low speed pass. It terminates when the switch is cleared. If the move ends or hits a limit before it clears the switch, the home is aborted. */ /* have we cleared the home switch yet? */ if (!home_sw_active) { /* yes, where do we go next? */ if (joint->home_flags & HOME_USE_INDEX) { /* look for index pulse */ joint->home_state = HOME_INDEX_SEARCH_START; immediate_state = 1; break; } else { /* no index pulse, stop motion */ joint->free_tp_enable = 0; /* go to next step */ joint->home_state = HOME_SET_SWITCH_POSITION; immediate_state = 1; break; } } home_do_moving_checks(joint); break; case HOME_SET_SWITCH_POSITION: /* This state is called when the machine has determined the switch position as accurately as possible. It sets the current joint position to 'home_offset', which is the location of the home switch in joint coordinates. */ /* set the current position to 'home_offset' */ offset = joint->home_offset - joint->pos_fb; /* this moves the internal position but does not affect the motor position */ joint->pos_cmd += offset; joint->pos_fb += offset; joint->free_pos_cmd += offset; joint->motor_offset -= offset; /* next state */ joint->home_state = HOME_FINAL_MOVE_START; immediate_state = 1; break; case HOME_INDEX_ONLY_START: /* This state is used if the machine has been pre-positioned near the home position, and simply needs to find the next index pulse. It starts a move at latch_vel, and sets index-enable, which tells the encoder driver to reset its counter to zero and clear the enable when the next index pulse arrives. */ /* is the joint already moving? */ if (joint->free_tp_active) { /* yes, reset delay, wait until joint stops */ joint->home_pause_timer = 0; break; } /* has delay timed out? */ if (joint->home_pause_timer < (HOME_DELAY * servo_freq)) { /* no, update timer and wait some more */ joint->home_pause_timer++; break; } joint->home_pause_timer = 0; /* Although we don't know the exact home position yet, we we reset the joint coordinates now so that screw error comp will be appropriate for this portion of the screw (previously we didn't know where we were at all). */ /* set the current position to 'home_offset' */ offset = joint->home_offset - joint->pos_fb; /* this moves the internal position but does not affect the motor position */ joint->pos_cmd += offset; joint->pos_fb += offset; joint->free_pos_cmd += offset; joint->motor_offset -= offset; /* set the index enable */ joint->index_enable = 1; /* set up a move at 'latch_vel' to find the index pulse */ home_start_move(joint, joint->home_latch_vel); /* next state */ joint->home_state = HOME_INDEX_SEARCH_WAIT; break; case HOME_INDEX_SEARCH_START: /* This state is called after the machine has made a low speed pass to determine the limit switch location. It sets index-enable, which tells the encoder driver to reset its counter to zero and clear the enable when the next index pulse arrives. */ /* set the index enable */ joint->index_enable = 1; /* and move right into the waiting state */ joint->home_state = HOME_INDEX_SEARCH_WAIT; immediate_state = 1; home_do_moving_checks(joint); break; case HOME_INDEX_SEARCH_WAIT: /* This state is called after the machine has found the home switch and "armed" the encoder counter to reset on the next index pulse. It continues at low speed until an index pulse is detected, at which point it sets the final home position. If the move ends or hits a limit before an index pulse occurs, the home is aborted. */ /* has an index pulse arrived yet? encoder driver clears enable when it does */ if ( joint->index_enable == 0 ) { /* yes, stop motion */ joint->free_tp_enable = 0; /* go to next step */ joint->home_state = HOME_SET_INDEX_POSITION; immediate_state = 1; break; } home_do_moving_checks(joint); break; case HOME_SET_INDEX_POSITION: /* This state is called when the encoder has been reset at the index pulse position. It sets the current joint position to 'home_offset', which is the location of the index pulse in joint coordinates. */ /* set the current position to 'home_offset' */ joint->motor_offset = -joint->home_offset; joint->pos_fb = joint->motor_pos_fb - (joint->backlash_filt + joint->motor_offset); joint->pos_cmd = joint->pos_fb; joint->free_pos_cmd = joint->pos_fb; /* next state */ joint->home_state = HOME_FINAL_MOVE_START; immediate_state = 1; break; case HOME_FINAL_MOVE_START: /* This state is called once the joint coordinate system is set properly. It moves to the actual 'home' position, which is not neccessarily the position of the home switch or index pulse. */ /* is the joint already moving? */ if (joint->free_tp_active) { /* yes, reset delay, wait until joint stops */ joint->home_pause_timer = 0; break; } /* has delay timed out? */ if (joint->home_pause_timer < (HOME_DELAY * servo_freq)) { /* no, update timer and wait some more */ joint->home_pause_timer++; break; } joint->home_pause_timer = 0; /* plan a move to home position */ joint->free_pos_cmd = joint->home; /* do the move at max speed */ /* if home_vel is set (>0) then we use that, otherwise we rapid there */ if (joint->home_final_vel > 0) { joint->free_vel_lim = fabs(joint->home_final_vel); /* clamp on max vel for this joint */ if (joint->free_vel_lim > joint->vel_limit) joint->free_vel_lim = joint->vel_limit; } else { joint->free_vel_lim = joint->vel_limit; } /* start the move */ joint->free_tp_enable = 1; joint->home_state = HOME_FINAL_MOVE_WAIT; break; case HOME_FINAL_MOVE_WAIT: /* This state is called while the machine makes its final move to the home position. It terminates when the machine arrives at the final location. If the move hits a limit before it arrives, the home is aborted. */ /* have we arrived (and stopped) at home? */ if (!joint->free_tp_active) { /* yes, stop motion */ joint->free_tp_enable = 0; /* we're finally done */ joint->home_state = HOME_LOCK; immediate_state = 1; break; } if (joint->on_pos_limit || joint->on_neg_limit) { /* on limit, check to see if we should trip */ if (!(joint->home_flags & HOME_IGNORE_LIMITS)) { /* not ignoring limits, time to quit */ reportError(_("hit limit in home state %d"), joint->home_state); joint->home_state = HOME_ABORT; immediate_state = 1; break; } } break; case HOME_LOCK: if (joint->home_flags & HOME_UNLOCK_FIRST) { emcmotSetRotaryUnlock(joint_num, 0); } else { immediate_state = 1; } joint->home_state = HOME_LOCK_WAIT; break; case HOME_LOCK_WAIT: // if not yet locked, continue waiting if ((joint->home_flags & HOME_UNLOCK_FIRST) && emcmotGetRotaryIsUnlocked(joint_num)) break; // either we got here without a lock needed, or the // lock is now complete. joint->home_state = HOME_FINISHED; immediate_state = 1; break; case HOME_FINISHED: SET_JOINT_HOMING_FLAG(joint, 0); SET_JOINT_HOMED_FLAG(joint, 1); SET_JOINT_AT_HOME_FLAG(joint, 1); joint->home_state = HOME_IDLE; immediate_state = 1; break; case HOME_ABORT: SET_JOINT_HOMING_FLAG(joint, 0); SET_JOINT_HOMED_FLAG(joint, 0); SET_JOINT_AT_HOME_FLAG(joint, 0); joint->free_tp_enable = 0; joint->home_state = HOME_IDLE; joint->index_enable = 0; immediate_state = 1; break; default: /* should never get here */ reportError(_("unknown state '%d' during homing"), joint->home_state); joint->home_state = HOME_ABORT; immediate_state = 1; break; } /* end of switch(joint->home_state) */ } while (immediate_state); } /* end of loop through all joints */ if ( homing_flag ) { /* at least one joint is homing, set global flag */ emcmotStatus->homing_active = 1; } else { /* is a homing sequence in progress? */ if (emcmotStatus->homingSequenceState == HOME_SEQUENCE_IDLE) { /* no, single joint only, we're done */ emcmotStatus->homing_active = 0; } } }